Ta Yaya Maganin Emulsifying Mixer Yana Inganta Rubutu da Kwanciyar Samfuri?

Lokacin da yazo ga samfuran kula da fata, masu amfani suna yin la'akari da inganci ta hanyar yadda magarya ke ji a fata - santsinsa, kaurinsa, da yadda yake saurin sha. Bayan wannan gwaninta na azanci ya ta'allaka daidai aikin injiniya: da ruwan shafa fuska emulsifying mahautsini. Wannan muhimmin yanki na kayan aiki yana ƙayyade yadda mai da ruwa ya haɗu da kyau, tsawon lokacin da emulsion ya kasance barga, kuma a ƙarshe yadda samfuran ke ji.

Don kayan kwalliya, kula da fata, da masana'antun magunguna, fahimtar yadda masu haɗawa ke haɓaka rubutu, kwanciyar hankali, da aiki shine mabuɗin don samar da kayan shafa masu jagorancin kasuwa. Bari mu bincika yadda wannan fasaha ke aiki, dalilin da ya sa yake da mahimmanci, da kuma wadanne abubuwa ne suka sa ta yi tasiri sosai wajen isar da kayayyaki masu inganci.

Menene Maganin Emulsifying Mixer?

A ruwan shafa fuska emulsifying mahautsini wani ci-gaba tsarin hadawa ne da aka ƙera don haɗa mai da sinadarai na tushen ruwa cikin santsi, emulsion iri ɗaya. Saboda yawancin magarya sun ƙunshi abubuwan haɗin hydrophobic (man) da hydrophilic (ruwa), hanyoyin motsa jiki na gargajiya ba za su iya tabbatar da kwanciyar hankali na dogon lokaci ba.

Mai haɗa ruwan shafa mai emulsifying yana amfani da a high-karfi homogenizer don karya ɗigon mai zuwa cikin ƙananan ƙwayoyin cuta, a ko'ina tarwatsa su cikin lokacin ruwa. Haɗe da vacuum deaeration da kuma sarrafawar zazzabi, sakamakon haka shine ruwan shafa mai santsi, marar kumfa wanda ya tsaya tsayin daka a tsawon rayuwarsa.

Abubuwan Core:

• Babban Tankin Emulsifying: Cibiyar hadawa ta tsakiya inda homogenization ke faruwa.
• Tankunan Mai da Ruwa: Don dumama da pre-hada albarkatun kasa.
• Babban Shear Homogenizer: Yana jujjuyawa a babban gudun (har zuwa 4500 rpm) don rushewa da tarwatsa ɓangarorin.
• Tsarin Matsala: Yana kawar da iskar da aka kama don hana kumfa da oxidation.
• Agitator da Scraper: Yana tabbatar da ko da wurare dabam dabam kuma yana hana haɓaka kayan abu akan ganuwar tanki.

Wannan haɗin aikin injiniya da sarrafa tsari yana haifar da daidaiton emulsions, yana ba da lotions da ake so santsi, mai laushi.

Dalilin da yasa Nau'in Nau'i ke Mahimmanci a Masana'antar Lotion

A cikin gyaran fata da kayan shafawa, rubutu shi ne komai. Masu cin kasuwa suna danganta ji na samfur tare da ingancinsa da ingancinsa. Ruwan siliki, ruwan shafa mai mara nauyi yana nuna alatu da jin daɗi, yayin da mai hatsi ko marar daidaituwa yana jin arha da rashin jin daɗi.

Lotion emulsifying mixer yana taka muhimmiyar rawa wajen cimma:

• Kyakkyawan, daidaitaccen girman barbashi, yawanci ƙasa da 5 microns.
• Rarraba Uniform na masu aiki da emulsifiers.
• Daidaitaccen danko, ƙirƙirar jin daɗin aikace-aikacen santsi.
• Tsayayyen bayyanar, ba tare da rabuwa ko kumfa ba.

Ba tare da ingantaccen emulsification ba, lotions na iya rabuwa na tsawon lokaci, su haifar da kullu, ko rasa santsi mai ban sha'awa.

Yadda Lotion Emulsifying Mixer ke Aiki

Mataki na 1: Kafin Haɗa Matakan Mai da Ruwa

A tsari fara da daban-daban dumama da mai da kuma ruwa matakai a cikin kwazo tankuna. Emulsifiers, waxes, da mai suna narkar da su kuma a haɗa su a cikin lokacin mai, yayin da abubuwan da ke narkewar ruwa suna narkar da su a cikin lokacin ruwa. Kowannensu yana zafi da zafin da ake buƙata-yawanci tsakanin 70-80 ° C-don tabbatar da daidaito.

Mataki na 2: Haɗin Haɗin Haɓakawa Mai Girma

Da zarar dukkanin bangarorin biyu sun kai ga zafin da aka yi niyya, an haɗa su a cikin babban emulsifying tank, inda high-karfi homogenizer ya fara aikinsa. Na'urar rotor-stator yana haifar da makamashi mai ƙarfi na inji, yana karya ɗigon mai zuwa ɓangarorin lafiya kuma yana tarwatsa su a ko'ina cikin lokacin ruwa.

Wannan babban aikin shear yana tabbatar da:

• Girman ɗigon microscopic
• Rarraba Uniform
• Tsayayyen siffa da kyalli

Mataki na 3: Vacuum Deaeration

Lokacin hadawa, iska na iya samun sauƙin shiga cikin ruwan shafa, wanda zai haifar da kumfa, oxidation, da haɓakar ƙwayoyin cuta. The tsarin injin yana kawar da waɗannan kumfa, yana samar da a mai yawa, mai sheki, kuma ba tare da iskar oxygen ba. Wannan yana da mahimmanci musamman ga lotions waɗanda suka haɗa da sinadarai masu aiki masu mahimmanci kamar bitamin ko abubuwan tsiro.

Mataki na 4: Sanyaya da Kammalawa

Bayan emulsification, ana sanyaya cakuda a ƙarƙashin yanayin sarrafawa yayin da ake tada hankali a hankali. Wannan yana hana rabuwa kuma yana tabbatar da cewa danko yana haɓakawa a hankali, yana haifar da laushi mai laushi. A ƙarshe, ana haɗa ƙamshi, abubuwan adanawa, da sauran abubuwan ƙari a cikin ƙananan zafin jiki don kammala tsari.

Yadda Yake Inganta Rubutu

1. Girman Digiri na Uniform

Mafi kyau kuma mafi daidaituwa girman digo, mafi santsi da ruwan shafa fuska yana ji akan fata. The high-shear homogenizer a cikin wani emulsifying mahautsini iya rage droplet size zuwa kadan kamar yadda 1-2 microns, tabbatar da daidaiton siliki ba tare da saura mai mai ba.

2. Dangantakar Dangantaka

Haɗin da ya dace yana hana rarrabuwar sinadarai kuma yana kiyaye ɗanƙon ɗanko. Wannan yana taimakawa tabbatar da cewa kowane tsari yana jin iri ɗaya, wanda ke da mahimmanci ga daidaiton alamar.

3. Kyautar iska, Ƙarshe mai sheki

Aikin vacuum yana cire kumfa mai iska, yana ba da ruwan shafa a tsabta, m bayyanar da kuma hana oxidation wanda zai iya haifar da discoloration ko rancidity.

4. Ingantacciyar Kwanciyar Hankali

Ta hanyar tarwatsa emulsifiers gabaɗaya da rushe ɗigon mai, injin yana haifar da emulsion wanda ke tsayayya da rabuwa-har ma a ƙarƙashin zafi ko sanyi. Wannan yana tsawaita rayuwar shiryayye kuma yana rage buƙatar stabilizers.

5. Kyakkyawan Ayyukan Sinadari Mai Aiki

Lotions masu kama da juna suna rarraba abubuwan da ke aiki daidai da juna, suna tabbatar da cewa kowane aikace-aikacen yana ba da daidaitattun fa'idodin kula da fata.

Mabuɗin Abubuwan da za a Nemo a cikin Maɗaukakin Maɗaukakin Maɗaukaki na Emulsifying Mixer

Babban Shear Homogenizer Design

• Rage gudu: 3000-4500 rpm
• Tazarar shear: kunkuntar stator budewa ga finer emulsions
• Tsarin hatimi: Hatimin injina sau biyu don ingantaccen ingancin injin

Ginin Tanki

• Material: SS316L bakin karfe don samfurin-lambobin sassa
• Tsarin Farfajiya: Gilashin madubi (Ra ≤ 0.4 µm) don tsabta da sauƙin tsaftacewa
• Tsarin Agitator: Mai juyawa ko anga masu tayar da hankali tare da scrapers

Vacuum da Tsarin dumama

• Matakan Vacuum: -0.08 zuwa -0.095 MPa
• dumama/ sanyaya: Tsarin jaket tare da madaidaicin sarrafa zafin jiki (± 1 °C)

aiki da kai

• PLC + Touchscreen Interface don sarrafa saurin haɗuwa, zafin jiki, da lokaci
• Ajiye girke-girke don sake haifuwa
• Matsalolin Tsaro da kuma overload kariya

Aikace-aikace a cikin Kayan shafawa da Kulawa na Keɓaɓɓu

Lotion emulsifying mixers ana amfani da su ko'ina a fadin masana'anta na kwaskwarima:

• Moisturizers & jiki lotions
• Hannun creams & sunscreens
• Bayan-rana gels & jiki madara
• BB/CC creams da serums

Hakanan sun dace da samfuran magunguna kamar magunguna masu magani da gels waɗanda ke buƙatar daidaito da tsafta.

Amfani ga masana'antun

amfana	description
Ingancin Samfurin Daidaitawa	Uniform girman ɗigon ruwa da rubutu kowane tsari
Rage Lokacin samarwa	Haɗaɗɗen dumama, haɗawa, da deaeration a cikin tsari ɗaya
Ƙananan Kudin Ma'aikata	Ikon sarrafawa ta atomatik yana rage sa hannun hannu
Tsawaita Rayuwa Shelf Rayuwa	Kayan aikin injin yana hana iskar shaka da rabuwa
scalability	Akwai a cikin lab, matukin jirgi, da damar masana'antu

Misalin Jagoran Mai Ba da Kayayyaki: Injin Yuxiang

Yuxiang Machinery yana daya daga cikin manyan masana'antun injin emulsifying mixers don lotions da creams. An san shi daidaitaccen injiniya da kuma musamman mafita, Yuxiang yana ba da cikakken tsarin tsarin da aka tsara don inganta rubutu, daidaituwa, da kuma samar da inganci.

Me yasa Zabi Yuxiang:

• Advanced homogenization fasaha don ultra-lafiya emulsion
• GMP & CE-kwararren gini don samar da tsafta
• Kyawawan ƙira daga 5 L Lab raka'a zuwa 2000 L masana'antu tsarin
• Vacuum, dumama, da sanyaya hadewa don sarrafa duk-in-daya
• Kyakkyawan sabis na tallace-tallace tare da goyon bayan fasaha na duniya

Ana amfani da injinan su sosai a cikin kayan kwalliya, kula da fata, da masana'antar harhada magunguna don samar da ruwan shafa mai inganci.

Kammalawa

A ruwan shafa fuska emulsifying mahautsini ya fi kayan aiki da yawa - shine sirrin da ke bayan kayan marmari, roƙon gani, da kwanciyar hankali. Ta hanyar haɗa haɗin kai mai ƙarfi mai ƙarfi, ɓacin rai, da dumama sarrafawa, yana tabbatar da kowane nau'in ruwan shafa mai santsi, daidaitacce, da kwanciyar hankali.

Ga masana'antun da ke da niyyar samar da samfuran kula da fata masu tsayi, saka hannun jari a cikin ingantacciyar hanyar haɗawa ta emulsifying - da zabar amintaccen mai siyarwa kamar Yuxiang Machinery - tsari ne mai dabara don cimma duka biyun inganci da inganci.

Launuka masu laushi, kwanciyar hankali mai ɗorewa, da gamsuwar mabukaci suna farawa da kayan aikin da suka dace - kuma mahaɗin emulsifying na ruwan shafa yana ba da duka ukun.